In recent years, with the gradual weakening of the demographic dividend and the continuous rise of labor costs, the traditional labor-intensive processing and manufacturing industries (including food machinery and equipment manufacturing) are facing the dilemma of “employment difficulty” and high labor costs. Especially in the current special period, enterprises generally encounter “employment difficulty” when they resume work and production. With the accelerated pace of “machine replacement”, to a certain extent, it has cracked the “difficult employment” of enterprises, so that many enterprises have tasted the “sweetness” and realized cost reduction, quality improvement and efficiency increase.

As the “demographic dividend” of China’s manufacturing industry is disappearing, machine replacement has become an important measure to promote the industrial transformation and upgrading of traditional food machinery and equipment manufacturing industry. Machine replacement speeds up the pace of transformation and upgrading by asking for people from machines and production capacity from technology. It also promotes traditional industries with modern and automated equipment, and promotes the substitution of technical dividend for demographic dividend. It has become the source of power for the optimization and upgrading of new food machinery industry and sustained economic growth.

Generally speaking, the traditional food machinery and equipment manufacturing industry also mainly depends on manual operation. In the production process, there are single and trivial repetitive operations, high labor intensity and high labor cost, but the automatic production level and output efficiency are not high, and the product standards are not unified, and the quality is difficult to guarantee.

However, the accelerated pace of “machine replacement” can not only reduce the labor intensity of employees and reduce labor costs, but also improve the automatic production level and output efficiency and ensure product quality.

According to an enterprise related personnel, “Thanks to the accelerated pace of ‘machine replacement’, the new equipment not only reduces the labor intensity of employees, reduces the number of production lines, significantly improves the automatic production level and output efficiency, but also ensures the product quality. Especially in special periods, when all employees fail to return to their posts and the labor force gap is large, it provides support for the resumption of work and production and the rapid recovery of production capacity Strong support has been provided to achieve “cost reduction, quality improvement and efficiency”.

In addition, some manufacturers of food machinery and equipment say so, “Since the introduction of automatic sheet metal processing machinery, it has independently completed the automatic cutting, cutting, compounding, folding, riveting, splicing, forming and other processing of parts. In the past, the old-fashioned machine required at least two people to operate, and the accuracy of cutting, cutting, riveting and splicing was not high. Now, as long as one worker sets the program in front of the automatic sheet metal processing machine, 24-hour unmanned full-automatic production can be realized , which greatly improves the overall production efficiency “.

“Machine replacement” can not only help enterprises achieve cost reduction, quality improvement and efficiency, but also accelerate enterprises to enter the era of “intelligent manufacturing”. It is understood that many qualified food machinery and equipment manufacturing enterprises have accelerated the “machine replacement”, promoted the “intelligent for digital”, adopted advanced technologies such as automatic detection, process control, analog manual judgment and automatic troubleshooting, upgraded and innovated in the fields of lean production management and human resource management, and truly entered the “intelligent manufacturing” era.

The author learned that all kinds of new equipment and advanced technologies such as automatic detection and automatic troubleshooting are intensively applied in the processing workshop of an enterprise. Data acquisition technologies such as digital intelligent sensors and machine vision can be seen everywhere. Each product has realized the traceability of the whole life cycle, and product information such as production status can be found in the large database, The company has realized “all things are connected”, further improving the efficiency of the production line, production capacity and product quality.

“Machine replacement” can realize 24-hour unmanned full-automatic production, enable more food machinery manufacturing and other enterprises to reduce costs, improve quality and increase efficiency, but also help enterprises speed up entering the era of “intelligent manufacturing”, promote the application of intelligent manufacturing and industrial Internet, change management and production methods, further improve the efficiency of production line, improve production capacity and improve product quality, It has become a new driving force to stimulate food machinery manufacturing and other industries.

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